Esmaeili Enamel Handicrafts                                                                           Producer of Enamel Plate in Iran                                                                           www.EsmaeiliEnamel.ir

 

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Product Steps

 

 

 
 

Production steps:

The enameller use different kinds of metal oxide for enamel paint since, the chemical actions help to firm the paint on metal vessels. The best metals are gold, silver and copper. But copper is better than other, since it is cheap, available and easy to shaping. The enamel paints are divided to two groups: 1. non material paints: These are used rarely on gold or silver sheets, since; they are glass from and cover the metal surface in form of gem. This art is rarely common and is depend on customer's order. 2. Material paints: These paints can cover the whole surface of metal and we can see the paint not the real colour of metal. This method is common between all masters of enameling in Iran. So this kind of art is made by metal oxide and material paints on copper sheet in Iran.

 
   

 

The copper is a first material of enameling and is prepared from copper mines of Kerman city in form of 60x200 cm sheets with 0.8 to 1.5 mm thickness.

 
   
 

Then this sheets is cut to special sizes and copper smiths give shape to them by bending and hammering in form of different kinds of vessels. Then carvers emboss the surface of vessels by hammer and chisel. This embossed surface is washed by sulphuric acid and so, the copper is become clean and shiny.

 
       

After, the white paint is sprayed on surface in three times and after each time put the vessels on furnace with 800'C temperature for two minutes.

     

In this stage the vessels are completely while colour and ready for enameling.

  
 

But we must notify that the temperature and time for baking is depend on the size and dimension of vessels. All enameller works depend on their special interest and cultural specification. In Iran, there are 3 methods for enameling: 1. Bird and flower design 2.gilding   3.Golkhatai 4.Chang&Eslimi.

 
   

After painting, the enameling vessel is baked on furnace again but with 700'C temperature for 1-1.5 minutes. Also, is depends to size and dimension of the vessel.

 
    
 

At final these vessels are ready and are anti-friction, anti-heat and can wash them without any trouble and changing in colour or form.

 

 
     

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